Food Processing Flooring System

Project Overview: 1,100 Sq Ft Food Processing Flooring SystemOur former client Pinnacle Foods came to us with a pretty significant problem for one of there processing facilities. One of there processing rooms was dealing with large amounts of standing water because the previous contractor didn't properly slope the floor to the drainage system. Along with improper drainage the floor was also beginning to severely delaminated in multiple spots  which allows access points for harmful bacteria to grow. This poses a major issue for food processing areas because they must adhere to very strict … [Read more...]

Food Processing Plant

Project Overview:3,400 SQFT Urethane Cement Flooring System With Coving For Food Processing PlantFood Processing Plant flooring is unlike any other because there are important state safety rules and regulations at play. Not only does food processing flooring require more attention than most, it is imperative that the operation is run as effeciently as possible to ensure no lost profits for the client, the longer the planthas to remain unoperable the more money that is lost. Bylada food processing produces ready to eat food and asked our team to create a HACCP approved seamless flooring … [Read more...]

USDA Approved Flooring

Project Overview: 5000 square feet of USDA Approved Flooring  Creating a USDA Approved Flooring system involves creating slope to all drains , as not to have standing water within a production area. In this project, our installation and design team provided sloping and a seamless flooring system to acheive just that. Scope:Degrease floor to remove existing contaminants Scarify floor to remove latence and create mechanical profile Install 5000 PSI concrete with pitch to all drains: 1/4" in 1' Diamond grind newly installed pitching material to remove latence and create mechanical … [Read more...]

Food and Beverage Floors

Project Overview: Food and Beverage Floors for Food Processing Plant The project consisted of 4200 square feet of resurfacing to create a seamless, chemical resistant, FDA approved flooring system for the Food and Beverage floors industry. The customer had a pre-existing epoxy mortar throughout the entire 4200 square feet which could not tolerate the current conditions. Such as; steam wash downs, heavy weight loads, and chemical attack. Being a food processing plant we performed our installation in less than 48 hours turning this food and beverage floorback to full production on our scheduled … [Read more...]

Seamless Production Flooring

Project Overview: Production Flooring 4200 square feet of Cement Urethane flooring installed over existing acid brick floor in production flooring area of a food and beverage facility.   From prep to full service use of the space our customer allowed us a 48 hour timeframe. Due to the window of time, our team implemented a plan of manning the project with 10 mechanics and 2 foreman. With this in mind, we completed the first phase of this plants production flooring using a planetary grinder with HEPA vacuums to leave the surrounding areas undisturbed.   Scope:Sound test … [Read more...]

Food Processing Plant Retrofit- Drains, Sloping, Floor Coating, Walls, Ceiling

Project Area: Food Manufacturing Facility Project Size: 2900 Sq./Ft. Products Used: Dur-A-Flex Poly-Crete SLB & TF Top Coat, Macropoxy, Polylon HP, Zurn Drains            This turnkey food processing plant retrofit project was done for a food manufacturing operation in Port reading New Jersey. The scope of work included the installation of a new trench drainage system, pitching of the floors, coating the walls and ceiling and the application of a seamless production floor with integral cove base. Our crew began by saw cutting open the concrete for the new Zurn trench drain … [Read more...]

Poured Resin Flooring Installation

Project Area: Grease Processing Plant Project Size: 5000 Sq ft   Product Used: GP FasTop 12SL Urethane Slurry             This resin flooring project in Wisconsin entailed the coating of approximately 5000 sq. ft. with a urethane cement flooring system. This facility is in the business of processing grease and oil which is collected from restaurants. Grease and oil are some of the worst bond breakers imaginable so prior to starting our resin floor installation we had to remove as much grease and oil contamination as possible from the substrate. Before starting our standard mechanical … [Read more...]

Food Manufacturing, Packaging and Distribution Facility Flooring

Project Area: Food Manufacturing, Packaging and Distribution Facility Project Size: 1000 Sq. Ft.  Product Used: Dur-A-Flex Poly-Crete MDB, Poly-Crete TF          This 1000 square foot installation was done for a food manufacturing, packaging and distribution facility in PA. They called us in to replace some deteriorating quarry tile in their facility. Our first job was to remove the failing quarry tiles and decontaminate the substrate below. The next phase was the installation of a fast setting engineered concrete to create a solid foundation and bring the floor back up to height. We … [Read more...]

Urethane Cement & Trench Drain Installation For Food Processing Facility

Project Area: Food Processing Facility Flooring Project Size: 1500 Sq. Ft.  Product Used: Dur-A-Flex Poly-Crete SLB & Poly-Crete TF Top Coat                On this project we installed 1500 Sq. Ft. of urethane cement flooring  and two twenty foot trench drains. This trench drain installation actually saved our client thousands of dollars in materials and labor costs that would have been necessary to properly slope the floor to the two existing point drains. It also created an overall better drainage solution which will help to speed up their maintenance procedures and also … [Read more...]

Kitchen, Raw Processing and Packing Area Flooring

Project Area: Food Processing Plant Project Size: 2500 Sq ft w/ 300 linear ft of integral cove  Product Used: Dur-A-Flex SLB Urethane Slurry, Dur-A-Flex TF Top Coat                                        This food processing flooring was a urethane cement flooring system. This state of the art flooring was installed for our food processing client in West Haven, Connecticut. This project consisted of approximately 2500 sq. ft. of flooring  in their kitchen, raw processing and packing areas. As is the general practice, we prepped the floor with diamond grinders to achieve the proper … [Read more...]

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