Warehouse Floor Coating – Grind and Seal

Project Overview: 5000 sqft Warehouse Floor CoatingOften referred to as a grind and seal we applied a two coat epoxy system in this warehouse. This process typically will mill or remove the top layer of an existing slab to expose virgin or white concrete and create an aesthetic similar to polish. Our system varies from a polish in multiple beneficial ways its is scratch, chemical and stain resistant.  It is a very budget friendly system and allows for return to service in as little as 8 hours!Applying a two component resin based coating penetrates and establishes a wear surface to add … [Read more...]

Mechanical Room Water Proofing

Project Overview Mechanical Room Waterproofing and full epoxy removal  1,920 sqft  There are many different reasons companies come to us wanting to do mechanical room water proofing. It offers improved flexibility to allow for mezzanine and slab flex, increased elongation rates to improve waterproofing capability , high tensile strength which serves as a term solution , and chemical resistance. In this case our client was dealing with a failing epoxy floor system that simply put wasnt getting the job done. Our team came in and  prepped the existing epoxy floor with diamond grinders to remove … [Read more...]

Warehouse Epoxy Flooring System

Project Overview: Warehouse Epoxy Flooring System  8800 sq. ftAs far as warehouse epoxy flooring systems go, this was a very routine procedure. We prepped the concrete with diamond grinders to remove any laitance and contamination and get down to white concrete so that the epoxy would have a solid bond. After the floor was prepped we swept and vacuumed up all of the dust to ensure a direct bond. Dust is one of the leading causes of epoxy floor failures. Before the first coat was applied we also edged all floor to wall joints and taped all terminations and drains to ensure a clean floor … [Read more...]

Commercial Bakery Floor

Project Overview: 3,540 Sqft Urethane Cement System for Commerical Bakery Floor.  Our client was looking to renovate an existing bakery in the heart of Manhattan NY and needed to upgrade the existing brick flooring with a high end industrial  commercial bakery floor that could not only pass all state safety requirements but handle heavy foot and cart traffic. Luckily for our client as turnkey installers we had exactly what he was looking for in mind.  Our design team specified a 1/4" urethane cement flooring system with urethane cement topcoat and coving to be installed directly of … [Read more...]

Walk In Freezer

Project Overview: 800 square feet of urethane cement top coat and coving for a walk in freezer   For the walk in freezer shown above, we were tasked with replacing the existing welded vinyl floor with a cement urethane system. Freezer Flooring is unlike any other due to its exposure to extreme cold and moisture. Welded vinyl floors commonly disbonds or delaminates from substrates, and will indefinitely in a freezer due to the temperature changes, which was exactly the case with the floor shown above. Due to the environment of this space our team specified a cement urethane system which … [Read more...]

Concrete Waterproofing

         This project was done for an automotive car care facility located in Warren, NJ. The goal was primarily to waterproof the concrete but also to add some aesthetic value. Our client was moving in to this newly constructed building and was concerned that there was some water leaking down from around the 1st floor drains and in to the basement where they would be storing their clients cars. We proposed a concrete waterproofing sealer for the main areas and an elastomeric waterproofing epoxy around the existing trench drains. We also installed a high solids epoxy in their tunnel … [Read more...]

Waterproofing Epoxy & Protective Coatings On Exterior Slab

Project Area: Exterior Slab Project Size: 5000 Sq. Ft.  Product Used: Dur-A-Flex Elast-O-Coat, Dur-A-Flex Shop Floor, Dur-A-Flex Armor Top                This 5000 square foot installation was done for a local car dealership in Green Brook, NJ. The dealership was experiencing leakage from the exterior slab down into their service area. Our solution to the problem was the installation of a waterproofing membrane with an epoxy body coat and an aliphatic urethane top coat. We began by prepping the slab with diamond grinders. This process removes any contaminants from the surface, opens … [Read more...]

Retirement Community Kitchen Flooring

Project Area: Commercial Kitchen Project Size: 2750 Sq ft w/ 500 linear ft Integral Cove Product Used: Dex-O-Tex A-81, Barrier Guard, Tek-Crete TT, Tek- Crete Sealer          This project case study is of a complete commercial kitchen flooring renovation. The work involved a complete demo of the existing tile flooring and approximately three inches of underlayment, resloping the floor to all drains and the installation of a waterproofing membrane and a quarter-inch urethane mortar flooring system with integral cove base. The demolition of the existing floor took a number of days to … [Read more...]

Commercial Kitchen Floor Installation & Waterproofing

Project Area: Commercial Kitchen Floor Project Size: 800 sq. ft. Product Used: GP FasTop SL, GP 3552          This 800 sq. ft. commercial kitchen flooring project involved removal of failing quarry tile, slab repair, waterproofing, and installation of a urethane cement flooring system. Our client contacted us because they had water leaking from their kitchen down in to an electrical room. We proposed to remove any failing tiles, waterproof their slab and install a urethane cement flooring system with integral cove base. We began by sounding out the existing quarry tile floor to locate … [Read more...]

Mechanical Room Waterproofing

Project Area: Mechanical Room Flooring Project Size: 4000 sq. ft. Product Used: GP 3555 Elastomeric Slurry           In this mechanical room waterproofing case study we are going to walk you through a recent project we completed at the Prudential Plaza building in Newark, NJ. Our client was experiencing some steam condensation from duct work in the mechanical room on the 25th floor that was finding it's way through the substrate and into an executive office space below. Our scope of work entailed waterproofing approximately 5000 square feet on the twenty-fifth and twenty-sixth floors to … [Read more...]

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