Case Study Food Processing Flooring

Epoxy Flooring for Food Processing Plant 

The following case study is one of many examples of our work and how we can assist your company. Call Us or fill out our form to Get a quote and Get started on your project now. 

Project Overview 

HPS can boast it completed the resin flooring for the largest wonton producer in the world, located in Robbinsville NJ. It involved 115,000 square feet of urethane cement flooring for CJ Foods.

Project Details 

Location:  Robbinsville, NJ

Products:  GP Fastop 12S, GP Fastop TC topcoat (high heat areas) and GP 3746 epoxy coating

Project Name:  CJ Foods

Type of Business:  Food ManufacturingSize/Square Footage-115,000 sq ft

The Process

Step 1: Mechanically prepare the flooring to meet the product specifications

Step 2:  Install 6" integral radius coving to wall to floor joints

Step 3: Apply 1/4" urethane cement slurry

Step 4: Apply chemical resistant epoxy floor coating for the topcoat

Food Manufacturing Flooring

Challenges

This project was contracted and completed through general contractor, of course this required extreme amounts of time and energy to coordinate and complete in an organized fashion. In addition, we needed to identify the areas that would eventually be exposed to excessive heat and use a different topcoat. Furthermore the owner chose two different colors so we need to identify and apply accordingly.

HPS Solutions

We called a meeting with the project manager and identified the various areas as well as their purpose. This process allowed us to identify we best to use which color and the appropriate topcoat.

Once we had a clear game plan, we mechanically prepared all surfaced to have our urethane cement flooring system applied, as well as applied all coving.  Ultimately, we applied the proper topcoat and coordinated our efforts with the riggers to install equipment as well as all other trades.

If in need of an urethane cement flooring contractor that can not only install your new resinous floor but help you coordinate and go over all of the typical details that come with the food processing industry please give us a call as we would love to share our passion with you at 800-928-7220.